Operation Breakdown and SMV of Jacket (Padded Softshell)

A jacket is not an easy style to produce in the sewing line. It has lots of complex processes. Here I describe the operation breakdown of the Padded Soft shell Jacket with SMV and Machine name. It is also known as Sporty Soft shell Jacket. It will help you to learn the jacket process name.

In my industrial engineering tutorial series, I am sharing an operation breakdown of Padded Soft shell Jacket. You can refer to this operation bulletin to learn about various operations involved, SMV and machine requirements in making Jacket. 

Operation Breakdown of Jacket (Soft shell)

Operation Breakdown of the Padded Soft shell Jacket is done by the following table. In this operation bulletin process list, estimated time, machine name, hourly production target quantity at 100% and 60% efficiency are shown. The estimated time (SMV) shown in the below table will vary according to the product method followed and machine and equipment used in actual production. So please be careful while you use the above estimated time against each operation.

Operation Breakdown of Jacket (Soft shell)

SL.	Operation	Type of Machine	SMV	Target 100%	Target 60%
Front Part
1	Zipper Guard Tack at Zipper	SNLS	0.30	200	120
2	Pocket Facing Attach (Lower)	SNLS	0.30	200	120
3	Pocket Facing Mark	Manual	0.30	200	120
4	Pocket Placement Mark	Manual	0.30	200	120
5	Pocket Facing Sewing at Body (Zipper Box)	SNLS	0.50	120	72
6	Pocket Setting	Manual	0.40	150	90
7	Zipper Box Iron (Pocket)	Iron	0.35	171	103
8	Zipper Attach	SNLS	0.50	120	72
9	Pocketing Attach (Upper)	SNLS	0.35	171	103
10	Pocketing Attach. (Lower)	SNLS	0.35	171	103
11	Pocket Bag Closing	5T O/L	0.50	120	72
12	Front Patch Label Attach	SNLS	0.35	171	103
13	Pocket Supporting Tack	SNLS	0.35	171	103
14	Front Yoke Number Match	Manual	0.25	240	144
15	Front Yoke Join	5T O/L	0.35	171	103
16	Front Yoke Top Stitch	SNLS	0.35	171	103
Back Part
17	Back Inner Facing Edge Overlock	3T O/L	0.25	240	144
18	Back Inner Facing Rolling	SNLS	0.30	200	120
19	Back Inner Facing Attach	SNLS	0.35	171	103
20	Hanger Loop Make & Cut	SNLS	0.30	200	120
21	Hanger Loop  Placement Mark & Attach	SNLS	0.35	171	103
22	Care Label Attach & Brand Label Attach	SNLS	0.35	171	103
Hood Part
23	Hood Panel Join	5T O/L	0.60	100	60
24	Hood Piping Attach	SNLS	0.50	120	72
25	Hood Panel Top Stitch	SNLS	0.55	109	65
26	Elastic Mark & Cut	Manual	0.30	200	120
27	Hood Bottom Facing Elastic Tack	SNLS	0.35	171	103
28	Hood Bottom Facing Rolling	SNLS	0.40	150	90
29	Hood Facing Attach	SNLS	0.50	120	72
30	Hood Bottom Facing Attach	SNLS	0.45	133	80
Sleeve Part
31	Sleeve Panel Join (Middle)	5T O/L	0.50	120	72
32	Sleeve Panel Top Stitch (Middle)	SNLS	0.45	133	80
33	Sleeve Bottom Panel Join	5T O/L	0.60	100	60
34	Sleeve Bottom Panel Top Stitch	SNLS	0.50	120	72
35	Sleeve Side Seam Join	5T O/L	0.45	133	80
Assemble
36	Front Facing Sewing	SNLS	0.70	86	51
37	Front Facing Top Stitch	SNLS	0.60	100	60
38	Back Front & Lining Number Match	Manual	0.30	200	120
39	Side Seam Join With Lining	5T O/L	0.50	120	72
40	Sleeve Number Match	Manual	0.30	200	120
41	Sleeve Attach	3T O/L	0.60	100	60
42	Armhole Safety Stitch	SNLS	0.45	133	80
43	Hood Number Match	Manual	0.30	200	120
44	Hood Attach	SNLS	0.50	120	72
45	Inner Neck Facing Fusing Attach	Manual	0.25	240	144
46	Inner Neck Facing Edge Overlock	3T O/L	0.30	200	120
47	Inner Neck Facing Sewing (Tack)	SNLS	0.30	200	120
48	Inner Neck Facing Rolling	SNLS	0.30	200	120
49	Inner Neck Facing Attach At Lining	SNLS	0.35	171	103
50	Inner Neck Facing Attach	SNLS	0.35	171	103
51	Inner Neck Facing Tack	SNLS	0.30	200	120
52	Armhole Top Stitch	SNLS	0.50	120	72
53	Front Zipper Tap Attach	SNLS	0.45	133	80
54	Zipper Placket Fusing Attach	Iron	0.30	200	120
55	Zipper Placket Marking	Manual	0.30	200	120
56	Zipper Placket Sewing	SNLS	0.40	150	90
57	Zipper Placket Turn	Manual	0.30	200	120
58	Zipper Placket Top Stitch (1/4)	SNLS	0.40	150	90
59	Zipper Placket Decoration Stitch	SNLS	0.35	171	103
60	Zipper Placket Attach At Zipper	SNLS	0.35	171	103
61	Zipper Marking	Manual	0.25	240	144
62	Zipper Attach (L)	SNLS	0.60	100	60
63	Zipper Attach Mark	Manual	0.30	200	120
64	Zipper Attach (R)	SNLS	0.60	100	60
65	Shell & Mesh Sewing At Zipper Side (L)	SNLS	0.65	92	55
66	Shell & lining Sewing at Zipper Side (R)	SNLS	0.65	92	55
67	Cuff Facing Fusing Attach	Iron	0.30	200	120
68	Cuff Facing Iron	Iron	0.40	150	90
69	Cuff Facing Ring Tack	SNLS	0.25	240	144
70	Cuff Facing Attach	SNLS	0.45	133	80
71	Cuff Facing Top Stitch (Inner)	SNLS	0.40	150	90
72	Cuff Rolling	SNLS	0.60	100	60
73	Bottom Facing Fusing Attach	Manual	0.30	200	120
74	Bottom Facing Attach	SNLS	0.65	92	55
75	Bottom Facing Top Stitch	SNLS	0.55	109	65
76	Bottom Mouth Tack	SNLS	0.35	171	103
77	Bottom Placement Mark	Manual	0.30	200	120
78	Bottom Rolling	SNLS	0.70	86	51
79	Zipper Top Stitch With Hood	SNLS	1.20	50	30
80	Hood Rolling	SNLS	0.65	92	55
81	Final Trimming	Manual	1.00	60	36
	Total		34.75

Full form of Machine Name:

In the above table a short name of sewing machines is written. Followings are the abbreviation of those short machine codes. 

SNLS - Single needle lock stitch

3T O/L - 3 Thread over lock

5T O/L - 5 Thread over lock

Fusing Mc - Fusing Machine

Manual - Helper

How to set the target per hour in the Sewing line of the Garment Factory?

Formula to set the 100% target:

Daily Target = (Worker x Working hour x 60/ SMV) x efficiency %

Basic Pitch Time (BPT) =Total SMV / Total Manpower

You can set your target based on your Floor Efficiency or Plan Efficiency.

Example:

Worker = 115

Working Hour = 10

Plan Efficiency = 60%

Then Daily Target is 1191

Operation Breakdown makes our work easy to set up a production line in the apparel industry. We can easily manage machine and operator requirements for any sewing line by this. But it is necessary to do an operation breakdown to prepare a machine layout and line balancing by industrial engineering (IE). Hopefully this post will help the IE to know the all jacket process name.

You can visit my post to learn more. Visit here to know what is operation breakdown, operation breakdown of shirt, operation breakdown of skirt, operation breakdown of trouser, trim card. You can visit my post to learn more about bulletin or breakdown of garments in the garment industry.

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