Operation Bulletin of Denim Jacket (Men)

Operation Breakdown of Denim Jacket (Men) is done by the following table. In this Operation Bulletin, Operation list, estimated time, Machine name, Hourly production target quantity at 100% and 65% efficiency are shown. The estimated time (SMV) shown in the below table will vary according to the product method followed and machine and equipment used in actual production. So please be careful while you use the above estimated time against each operation.

In my industrial engineering tutorial series, I am sharing an operation bulletin of Denim Jacket (Men). You can refer to this operation bulletin to learn about various operations involved and machine requirements in making Denim Jacket (Men). But in this post, I describe the operation bulletin of denim jacket (men).

Operation Bulletin of Denim Jacket (Men)

Operation Bulletin of Denim Jacket (Men)

SL.	Operation	Machine Name	SMV	Target 100%	Target 65%
FRONT PART
1	All Part Inter-lining Attach	Manual	0.95	63	41
2	Front Panel Join	FOA	0.65	92	60
3	Side Pocket Placement Mark	Manual	0.30	200	130
4	White Pocket  Tuck At Body	SNLS	0.35	171	111
5	Bone Number Match	Manual	0.25	240	156
6	Bone Attach	APW	0.45	133	87
7	Bone Top Stitch(Lower)	SNLS	0.50	120	78
8	Inner Facing Top Stitch	SNLS	0.30	200	130
9	Pocket Bag Closing & Turn	3T O/L	0.55	109	71
10	Pocket Bag Top Stitch	SNLS	0.45	133	87
11	Pocket Bag Corner Tack	SNLS	0.30	200	130
12	Bone Top Stitch(Upper)	SNLS	0.50	120	78
13	Chest Pocket Facing & Chest Pocket Edge Overlock	3T O/L	0.35	171	111
14	Chest Pocket Facing Marking	Manual	0.25	240	156
15	Chest Pocket Facing Sewing	SNLS	0.35	171	111
16	Chest Pocket Corner Cut	Manual	0.20	300	195
17	Chest Pocket Opening Top Stitch(1/16)	SNLS	0.40	150	98
18	Chest Pocket Iron	Iron	0.45	133	87
19	Chest Pocket Placement Mark	Manual	0.35	171	111
20	Chest Pocket Attach	SNLS	0.50	120	78
21	Side Pocket & Chest Pocket Bartack	B/T	0.45	133	87
22	*Flap Marking	Manual	0.30	200	130
23	*Flap Sewing	SNLS	0.45	133	87
24	Flap Raw Edge Cut & Turn	Manual	0.35	171	111
25	Flap Top Stitch (1/16)	SNLS	0.40	150	98
26	Flap Top Stitch (1/4)	SNLS	0.35	171	111
27	Flap No Match	Manual	0.25	240	156
28	Flap Raw edge Cut	DLM	0.25	240	156
29	Flap Attach	SNLS	0.40	150	98
30	Front Yoke Number Match	Manual	0.25	240	156
31	Front Yoke Attach	5T O/L	0.30	200	130
32	Front Yoke Top Stitch	DNCS	0.30	200	130
33	Top Center Facing Sewing (L)	SNLS	0.50	120	78
34	Top Center Facing Sewing (R)	SNLS	0.50	120	78
35	Top Center Edge Top Stitch (1/16) – Left Side	SNLS	0.60	100	65
36	Top Center Edge Top Stitch (1/16) – Right Side	SNLS	0.60	100	65
37	Top Center Neck Mark	Manual	0.25	240	156
38	Top Center Corner Tack	SNLS	0.30	200	130
39	Raw Edge Cut & Turn	Manual	0.30	200	130
40	Top Center Rolling (L)	SNLS	0.60	100	65
41	Top Center Rolling (R)	SNLS	0.60	100	65
42	Front Neck Fitting	Manual	0.25	240	156
BACK PART
43	Back Panel Join	FOA	0.40	150	98
44	Back Yoke Join	FOA	0.35	171	111
SLEEVE , CUFF & COLLAR MAKE
45	Sleeve Bottom Edge Overlock	3T O/L	0.25	240	156
46	Gamble Rolling (Upper)	DNLS	0.30	200	130
47	Gamble Rolling (Lower)	SNLS	0.30	200	130
48	Sleeve Panel Sewing	SNLS	0.45	133	87
49	Gamble Tuck	SNLS	0.25	240	156
50	Sleeve Panel Top Stitch	FOA	0.40	150	98
51	Sleeve  Shearing	SNLS	0.35	171	111
52	Cuff Rolling	SNLS	0.35	171	111
53	Cuff Marking	Manual	0.30	200	130
54	Cuff Both Side Tuck	SNLS	0.35	171	111
55	Cuff Turn	Manual	0.35	171	111
56	Collar   Marking	Manual	0.35	171	111
57	Collar  Iron	Iron	0.30	200	130
58	Collar Sewing	SNLS	0.40	150	98
59	Collar Turn	Manual	0.30	200	130
ASSEMBLE
60	Back & Front Number Match	Manual	0.30	200	130
61	Shoulder Join	FOA	0.45	133	87
62	Sleeve Number Match	Manual	0.30	200	130
63	Sleeve Tuck	SNLS	0.30	200	130
64	Sleeve Attach	5T O/L	0.60	100	65
65	Armhole Top Stitch	FOA	0.55	109	71
66	Care Level Attach	SNLS	0.30	200	130
67	Side Seam Raw edge Cut	DLM	0.35	171	111
68	Side Seam Join	FOA	0.80	75	49
69	Main Label Tuck & Attach	SNLS	0.30	200	130
70	Collar Number Match	Manual	0.25	240	156
71	Collar Raw edge Cut	DLM	0.25	240	156
72	Neck False Sewing	SNLS	0.30	200	130
73	Collar Attach	SNLS	0.50	120	78
74	Collar Closing	SNLS	0.55	109	71
75	Collar Top Stitch (1/16)	SNLS	0.45	133	87
76	Collar Top Stitch (1/14)	SNLS	0.40	150	98
77	Sleeve Hem False Sewing	SNCS	0.30	200	130
78	Cuff No Match	Manual	0.25	240	156
79	Cuff Attach	SNLS	0.55	109	71
80	Cuff Top Stitch	SNLS	0.45	133	87
81	Bottom False Sewing	SNCS	0.35	171	111
82	Bottom Waistband Marking & Number. Match	Manual	0.30	200	130
83	Bottom Waistband Attach	MNCS	0.55	109	71
84	Mouth Setting	Manual	0.30	200	130
85	Mouth Close (Lower)	SNLS	0.35	171	111
86	Mouth Close (Upper)	SNLS	0.35	171	111
87	Waist Tape Iron	Iron	0.35	171	111
88	Waist Tape Top Stitch.	SNLS	0.40	150	98
89	Waist Tape No. Match & Mark	Manual	0.30	200	130
90	Waist Tape Attach	SNLS	0.30	200	130
91	Waist Tape Top Stitch	DNLS	0.35	171	111
92	Waist Tape & Sleeve Bartack	B/T	0.40	150	98
93	Top Center Key Hole Mark	Manual	0.30	200	130
94	Top Center Key Hole	EH	0.70	86	56
95	Flap, Waist Tape & Cuff Key Hole	EH	0.70	86	56
96	Final Trimming	Manual	0.60	100	65
97	Flap & Top Center Safety Tuck For Wash	SNLS	0.85	71	46
	Total		38.65

Full form of Machine Name:

In the above table a short name of sewing machines is written. Followings are the abbreviation of those short machine codes. 

SNLS - Single needle lock stitch

DLM - Single needle lock stitch Machine with Vertical Edge Trimmer

DNLS - Double needle lock stitch

APW – Auto Pocket Welt Machine

MNCS - Multi needle chain stitch

3Th O/L - 3 Thread over lock

5Th O/L - 5 Thread over lock

EH - Eyelet Hole / Key Hole

B/T - Bartack

Manual - Helper

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Operation Bulletin makes our work easy to set up a production line. We easily manage machine and operator requirements for any sewing line by this. But it is necessary to do an operation breakdown of denim jacket (men) to prepare a machine layout and line balancing by industrial engineering (IE). 

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