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Operation Bulletin of Boys Swimwear

I am sharing an operation bulletin of Boys Swimwear. It is easy style. You can prepare your layout easily. In my industrial engineering tutorial series, You can refer to this operation bulletin to learn about various operations involved and machine requirements in making pull on swim short or boys swimwear. I describe the operation bulletin of Swim Short (Pull On). Also known as a boys swimwear.


Operation Bulletin of Boys Swimwear


Operation Bulletin of Boys Swimwear

Operation Bulletin of Boys Swimwear is done by the following table. It is also known as an operation breakdown of pull on swim short Operation. In this operation bulletin process list, estimated time, machine name, hourly production target quantity at 100% and 70% efficiency are shown. The estimated time (SMV) shown in the below table will vary according to the product method followed and machine and equipment used in actual production. So please be careful while you use the above estimated time against each operation.


Operation Bulletin of Boys Swimwear

Operation Bulletin of Boys Swimwear

Operation Bulletin of Boys Swimwear

Operation Bulletin of Boys Swimwear

SL.

Operation

Type of Machine

SMV

Target 100%

Target 70%

Panty (Mesh Fabric)

1

Inseam Join

4T O/L

0.20

300

210

2

Elastic Attach At Bottom Hem

3T O/L

0.40

150

105

3

Side Seam Join

4T O/L

0.25

240

168

4

Side Seam Tack

SNLS

0.20

300

210

Back Part

5

Inter lining Attach at Flap & Bone 

Manual

0.30

200

140

6

Flap Marking

Manual

0.25

240

168

7

Snap Attach Mark

Manual

0.15

400

280

8

Snap Attach(Upper)

SNLS

0.20

300

210

9

Flap Sewing

SNLS

0.25

240

168

10

Flap Turn

Manual

0.20

300

210

11

Flap Top Stitch (1/16)

SNLS

0.25

240

168

12

Flap Top Stitch (1/4)

SNLS

0.25

240

168

13

Back Rise Join

5T O/L

0.25

240

168

14

Back Rise Top Stitch

3T F/L

0.25

240

168

15

Pocket Placement Mark

Hlp

0.25

240

168

16

Mesh Tack at Body

SNLS

0.25

240

168

17

Bone & Flap Number Match

Manual

0.25

240

168

18

Bone Attach

DNLS

0.30

200

140

19

Pocket Setting

Manual

0.35

171

120

20

Bone Top Stitch (Lower)

SNLS

0.30

200

140

21

Pocketing Tack

SNLS

0.25

240

168

22

Pocket Bag Closing

4T O/L

0.30

200

140

23

Bone Top Stitch (Upper)

SNLS

0.30

200

140

24

Pocket False Sewing

SNLS

0.25

240

168

25

Label Attach

SNLS

0.25

240

168

26

Pocket Snap Attach

SNAP

0.15

400

280

Front Part

27

Front Rise Join

3T O/L

0.25

240

168

28

Front Rise Sewing

SNLS

0.30

200

140

29

Front Rise Top Stitch (1/16)

SNLS

0.30

200

140

30

J-Stitch Placement Mark

Manual

0.20

300

210

31

J-Stitch

DNLS

0.25

240

168

32

Front Rise Top Stitch (1/4)

SNLS

0.25

240

168

33

Zipper Tack

SNLS

0.15

400

280

34

Zipper Marking & Hit (Both Side)

Manual

0.75

80

56

35

Mesh Attach at Zipper

SNLS

0.25

240

168

36

Pocketing Attach at Zipper

SNLS

0.30

200

140

37

Gum Sticker Attach

Iron

0.60

100

70

38

Zipper Attach

Iron

0.95

63

44

39

Zipper Iron (Inside)

Iron

0.90

67

47

40

Zipper Iron (Out Side)

Iron

0.90

67

47

41

Pocket Hit Transfer

Heat-seal

0.75

80

56

42

Pocket Bag Tack (Inner)

SNLS

0.65

92

65

43

Pocket Bag Closing

4T O/L

0.55

109

76

44

Pocket Heat Seal Attach

Heat-seal

0.75

80

56

Assemble

45

Back Front Number Match

Manual

0.25

240

168

46

Inseam Seam Join

5T O/L

0.35

171

120

47

Inseam Top Stitch

3T F/L

0.30

200

140

48

Side Band Overlock

3T O/L

0.25

240

168

49

Side Band Placement Mark

Manual

0.25

240

168

50

Side Seam Join

5T O/L

0.45

133

93

51

Side Seam Top Stitch

3T F/L

0.40

150

105

52

Back Side Band Top Stitch

DNLS

0.30

200

140

53

Side Band Tack

SNLS

0.25

240

168

54

Bottom Rolling

SNLS

0.55

109

76

55

Elastic Mark & Cut

Manual

0.30

200

140

56

Waist Belt Two Part Sewing

MNCS

0.30

200

140

57

Waist Belt Tack

SNLS

0.25

240

168

58

Waist Belt Mark & Number Match

Manual

0.30

200

140

59

Waist Belt Sewing

SNLS

0.50

120

84

60

Waistband Hole

BH

0.25

240

168

61

Elastic Tack at Waist Belt

SNLS

0.45

133

93

62

Waist Belt Top Stitch.

MNCS

0.50

120

84

63

Waist Belt Thread Cut

Manual

0.25

240

168

64

Label Attach

SNLS

0.25

240

168

65

Waist Grommet Placement Mark

Manual

0.25

240

168

66

Waist Grommet Attach Punch

SNAP

0.20

300

210

67

Waist Grommet Attach

SNAP

0.30

200

140

68

Back Grommet Placement Mark

Manual

0.25

240

168

69

Back Grommet Attach Punch

SNAP

0.20

300

210

70

Back Grommet Attach

SNAP

0.25

240

168

71

Side Band, Fly & Back Pocket Bartack

B/T

0.45

133

93

72

Mesh Marking & Number Match

Manual

0.30

200

140

73

Mesh Attach

SNLS

0.60

100

70

74

Mesh Edge Overlock

3T O/L

0.40

150

105

75

Final Trimming

Manual

0.60

92

65

 

Total

 

26.15

 

 

Full form of Machine Name:

In the above table a short name of sewing machines is written. Followings are the abbreviation of those short machine codes. 

SNLS - Single needle lock stitch
DNLS - Double needle lock stitch
Snap - Snap button attaching machine
MNCS - Multi needle chain stitch
3T O/L - 3 Thread over lock
4T O/L - 4 Thread over lock
5T O/L - 5 Thread over lock
Heat seal - Heat-seal Machine
B/T - Bartack
Manual - Helper 

Operation Bulletin makes our work easy to set up a production line. We easily manage machine and operator requirements for any sewing line by this. But it is necessary to do an operation breakdown of pull on swim short to prepare a machine layout. You can read my previous post on Operation Bulletin of a Swim Short. 


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