Operation Bulletin of Boys Swimwear
I am sharing an operation bulletin of Boys Swimwear. It is easy style. You can prepare your layout easily. In my industrial engineering tutorial series, You can refer to this operation bulletin to learn about various operations involved and machine requirements in making pull on swim short or boys swimwear. I describe the operation bulletin of Swim Short (Pull On). Also known as a boys swimwear.
Operation Bulletin of Boys Swimwear
Operation Bulletin of Boys Swimwear is done by
the following table. It is also known as an operation
breakdown of pull on swim short Operation. In this operation bulletin process
list, estimated time, machine name, hourly production target quantity at 100%
and 70% efficiency are shown. The estimated time (SMV) shown in the below table
will vary according to the product method followed and machine and equipment
used in actual production. So please be careful while you use the above
estimated time against each operation.
Operation Bulletin of Boys Swimwear
SL. |
Operation |
Type of Machine |
SMV |
Target 100% |
Target 70% |
Panty (Mesh Fabric) |
|||||
1 |
Inseam Join |
4T O/L |
0.20 |
300 |
210 |
2 |
Elastic Attach At Bottom Hem |
3T O/L |
0.40 |
150 |
105 |
3 |
Side Seam Join |
4T O/L |
0.25 |
240 |
168 |
4 |
Side Seam Tack |
SNLS |
0.20 |
300 |
210 |
Back Part |
|||||
5 |
Inter lining Attach at Flap &
Bone |
Manual |
0.30 |
200 |
140 |
6 |
Flap Marking |
Manual |
0.25 |
240 |
168 |
7 |
Snap Attach Mark |
Manual |
0.15 |
400 |
280 |
8 |
Snap Attach(Upper) |
SNLS |
0.20 |
300 |
210 |
9 |
Flap Sewing |
SNLS |
0.25 |
240 |
168 |
10 |
Flap Turn |
Manual |
0.20 |
300 |
210 |
11 |
Flap Top Stitch (1/16) |
SNLS |
0.25 |
240 |
168 |
12 |
Flap Top Stitch (1/4) |
SNLS |
0.25 |
240 |
168 |
13 |
Back Rise Join |
5T O/L |
0.25 |
240 |
168 |
14 |
Back Rise Top Stitch |
3T F/L |
0.25 |
240 |
168 |
15 |
Pocket Placement Mark |
Hlp |
0.25 |
240 |
168 |
16 |
Mesh Tack at Body |
SNLS |
0.25 |
240 |
168 |
17 |
Bone & Flap Number Match |
Manual |
0.25 |
240 |
168 |
18 |
Bone Attach |
DNLS |
0.30 |
200 |
140 |
19 |
Pocket Setting |
Manual |
0.35 |
171 |
120 |
20 |
Bone Top Stitch (Lower) |
SNLS |
0.30 |
200 |
140 |
21 |
Pocketing Tack |
SNLS |
0.25 |
240 |
168 |
22 |
Pocket Bag Closing |
4T O/L |
0.30 |
200 |
140 |
23 |
Bone Top Stitch (Upper) |
SNLS |
0.30 |
200 |
140 |
24 |
Pocket False Sewing |
SNLS |
0.25 |
240 |
168 |
25 |
Label Attach |
SNLS |
0.25 |
240 |
168 |
26 |
Pocket Snap Attach |
SNAP |
0.15 |
400 |
280 |
Front Part |
|||||
27 |
Front Rise Join |
3T O/L |
0.25 |
240 |
168 |
28 |
Front Rise Sewing |
SNLS |
0.30 |
200 |
140 |
29 |
Front Rise Top Stitch (1/16) |
SNLS |
0.30 |
200 |
140 |
30 |
J-Stitch Placement Mark |
Manual |
0.20 |
300 |
210 |
31 |
J-Stitch |
DNLS |
0.25 |
240 |
168 |
32 |
Front Rise Top Stitch (1/4) |
SNLS |
0.25 |
240 |
168 |
33 |
Zipper Tack |
SNLS |
0.15 |
400 |
280 |
34 |
Zipper Marking & Hit (Both
Side) |
Manual |
0.75 |
80 |
56 |
35 |
Mesh Attach at Zipper |
SNLS |
0.25 |
240 |
168 |
36 |
Pocketing Attach at Zipper |
SNLS |
0.30 |
200 |
140 |
37 |
Gum Sticker Attach |
Iron |
0.60 |
100 |
70 |
38 |
Zipper Attach |
Iron |
0.95 |
63 |
44 |
39 |
Zipper Iron (Inside) |
Iron |
0.90 |
67 |
47 |
40 |
Zipper Iron (Out Side) |
Iron |
0.90 |
67 |
47 |
41 |
Pocket Hit Transfer |
Heat-seal |
0.75 |
80 |
56 |
42 |
Pocket Bag Tack (Inner) |
SNLS |
0.65 |
92 |
65 |
43 |
Pocket Bag Closing |
4T O/L |
0.55 |
109 |
76 |
44 |
Pocket Heat Seal Attach |
Heat-seal |
0.75 |
80 |
56 |
Assemble |
|||||
45 |
Back Front Number Match |
Manual |
0.25 |
240 |
168 |
46 |
Inseam Seam Join |
5T O/L |
0.35 |
171 |
120 |
47 |
Inseam Top Stitch |
3T F/L |
0.30 |
200 |
140 |
48 |
Side Band Overlock |
3T O/L |
0.25 |
240 |
168 |
49 |
Side Band Placement Mark |
Manual |
0.25 |
240 |
168 |
50 |
Side Seam Join |
5T O/L |
0.45 |
133 |
93 |
51 |
Side Seam Top Stitch |
3T F/L |
0.40 |
150 |
105 |
52 |
Back Side Band Top Stitch |
DNLS |
0.30 |
200 |
140 |
53 |
Side Band Tack |
SNLS |
0.25 |
240 |
168 |
54 |
Bottom Rolling |
SNLS |
0.55 |
109 |
76 |
55 |
Elastic Mark & Cut |
Manual |
0.30 |
200 |
140 |
56 |
Waist Belt Two Part Sewing |
MNCS |
0.30 |
200 |
140 |
57 |
Waist Belt Tack |
SNLS |
0.25 |
240 |
168 |
58 |
Waist Belt Mark & Number Match |
Manual |
0.30 |
200 |
140 |
59 |
Waist Belt Sewing |
SNLS |
0.50 |
120 |
84 |
60 |
Waistband Hole |
BH |
0.25 |
240 |
168 |
61 |
Elastic Tack at Waist Belt |
SNLS |
0.45 |
133 |
93 |
62 |
Waist Belt Top Stitch. |
MNCS |
0.50 |
120 |
84 |
63 |
Waist Belt Thread Cut |
Manual |
0.25 |
240 |
168 |
64 |
Label Attach |
SNLS |
0.25 |
240 |
168 |
65 |
Waist Grommet Placement Mark |
Manual |
0.25 |
240 |
168 |
66 |
Waist Grommet Attach Punch |
SNAP |
0.20 |
300 |
210 |
67 |
Waist Grommet Attach |
SNAP |
0.30 |
200 |
140 |
68 |
Back Grommet Placement Mark |
Manual |
0.25 |
240 |
168 |
69 |
Back Grommet Attach Punch |
SNAP |
0.20 |
300 |
210 |
70 |
Back Grommet Attach |
SNAP |
0.25 |
240 |
168 |
71 |
Side Band, Fly & Back Pocket
Bartack |
B/T |
0.45 |
133 |
93 |
72 |
Mesh Marking & Number Match |
Manual |
0.30 |
200 |
140 |
73 |
Mesh Attach |
SNLS |
0.60 |
100 |
70 |
74 |
Mesh Edge Overlock |
3T O/L |
0.40 |
150 |
105 |
75 |
Final Trimming |
Manual |
0.60 |
92 |
65 |
|
Total |
|
26.15 |
|
|
Full form of Machine Name:
In the above table a short name of sewing machines is written. Followings are the abbreviation of those short machine codes.
DNLS - Double needle lock stitch
Snap - Snap button attaching machine
MNCS - Multi needle chain stitch
3T O/L - 3 Thread over lock
4T O/L - 4 Thread over lock
5T O/L - 5 Thread over lock
Heat seal - Heat-seal Machine
B/T - Bartack
Manual - Helper
Operation Bulletin makes our work easy to set up a production
line. We easily manage machine and operator requirements for any sewing line by
this. But it is necessary to do an operation breakdown of pull on swim short to prepare a machine layout. You can read my previous post on
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