Operation Breakdown of Loose Padding Jacket

In my industrial engineering tutorial series, I am sharing an Operation Breakdown of Loose Padding Jacket. You can refer to this operation breakdown to learn about various operations involved, SMV and machine requirements in making Loose Padding Jacket. 

A Loose Padding Jacket is not an easy style to produce in the sewing line. It has lots of complex processes. Here I describe the operation breakdown of the Loose Padding Jacket with SMV and Machine names. It will help to learn Jacket Process Name. 

Operation Breakdown of Loose Padding Jacket is done by the following table. In this operation bulletin process list, estimated time, machine name, hourly production target quantity at 100% and 50% efficiency are shown. The estimated time (SMV) shown in the below table will vary according to the product method followed and machine and equipment used in actual production. So please be careful while you use the above estimated time against each operation.

Operation Breakdown of Loose Padding Jacket

Operation Breakdown of Loose Padding Jacket

SL.	Operation	Type of Machine	SMV	Target 100%	Target 50%
1	Back Lining Sewing Shell	SNLS	0.70	86	43
2	Cotton Weight Count & Cotton Insert at Back Shell	Manual	0.65	92	46
3	Back Lining Closing Shell	SNLS	0.45	133	67
4	Cotton Setting	Manual	0.60	100	50
5	Back Decoration Stitch Shell	SNLS	2.65	23	11
6	Back Panel Lining Sewing	SNLS	0.60	100	50
7	Decoration Stitch Mark	Manual	0.45	133	67
8	Cotton Weight Count & Cotton Insert At Back Shell Panel	Manual	0.65	92	46
9	Back Panel Lining Closing Shell	SNLS	0.55	109	55
10	Cotton Setting	Manual	0.60	100	50
11	Decoration. Stitch	SNLS	0.75	80	40
12	Front Lining Sewing Shell	SNLS	0.70	86	43
13	Cotton Weight Count & Cotton Insert at Front Shell	Manual	0.60	100	50
14	Front Lining Closing Shell	SNLS	0.45	133	67
15	Cotton Setting	Manual	0.65	92	46
16	Decoration Stitch	SNLS	2.65	23	11
17	Front Panel Lining Sewing	SNLS	0.65	92	46
18	Decoration. Stitch Mark	Manual	0.45	133	67
19	Cotton Weight Count & Cotton Insert At Front Shell	Manual	0.65	92	46
20	Front Panel Lining Closing Shell	SNLS	0.45	133	67
21	Cotton Setting	Manual	0.60	100	50
22	Decoration Stitch	SNLS	0.65	92	46
23	Sleeve Lining Sewing Shell	SNLS	0.70	86	43
24	Cotton Weight Count & Cotton Insert at Sleeve Shell	Manual	0.60	100	50
25	Sleeve Lining Closing Shell	SNLS	0.50	120	60
26	Cotton Setting	Manual	0.65	92	46
27	Decoration Stitch	SNLS	2.65	23	11
28	Sleeve Logo Attach	SNLS	0.45	133	67
29	Hood Middle Lining Sewing	SNLS	0.50	120	60
30	Decoration Mark	Manual	0.45	133	67
31	Weight Count & Cotton Insert	Manual	0.65	92	46
32	Hood Middle Panel Closing	SNLS	0.45	133	67
33	Cotton Setting	Manual	0.45	133	67
34	Decoration Stitch	SNLS	0.60	100	50
35	Hood Side Panel Lining Sewing	SNLS	0.60	100	50
36	Decoration Mark	Manual	0.45	133	67
37	Weight Count & Cotton Insert	Manual	0.65	92	46
38	Hood Middle Panel Closing	SNLS	0.60	100	50
39	Cotton Setting	Manual	0.65	92	46
40	Decoration Stitch	SNLS	0.60	100	50
41	Center Front Mark	Manual	0.45	133	67
42	Front Pocket Mark	Manual	0.45	133	67
43	Front Pocketing Sewing	SNLS	0.45	133	67
44	Pocketing Down Stitch	SNLS	0.45	133	67
45	Facing Attach at Pocketing	SNLS	0.45	133	67
46	Pocket Tuck	SNLS	0.45	133	67
47	Pocket Bag Sewing	SNLS	0.45	133	67
48	Pocket Supporting Attach	SNLS	0.50	120	60
49	Front & Front Panel Number Match	Manual	0.45	133	67
50	Front Panel Sewing	SNLS	0.80	75	38
51	Center Front top Stitch	DNLS	0.45	133	67
52	Back & Back Panel Number Match	Manual	0.45	133	67
53	Back Panel Join	SNLS	0.80	75	38
54	Center Front Edge Cut	DLM	0.45	133	67
55	Hood Middle & Hood Side Panel Number Match	Manual	0.45	133	67
56	Hood Panel Join	SNLS	0.80	75	38
57	Back & Front Number Match	Manual	0.45	133	67
58	Shoulder Join	SNLS	0.45	133	67
59	Sleeve Number Match	Manual	0.45	133	67
60	Sleeve Attach	SNLS	0.80	75	38
61	Side Seam Join	SNLS	1.40	43	21
62	Cuff Elastic Cut & Ring Tuck	SNLS	0.40	150	75
63	Cuff Elastic Attach	DNLS	0.80	75	38
64	Hood Number Match	Manual	0.45	133	67
65	Hood Attach	SNLS	0.80	75	38
66	Waist Elastic Cut & Mark	Manual	0.45	133	67
67	Waist Elastic Join	DNLS	0.80	75	38
68	Front Panel Join	SNLS	0.80	75	38
69	Back Box Label Mark	Manual	0.45	133	67
70	Back Label Attach	SNLS	0.45	133	67
71	Hanger Loop Cut & Attach	SNLS	0.45	133	67
72	Back Front Number Match	Manual	0.45	133	67
73	Shoulder Join	SNLS	0.50	120	60
74	Sleeve No Match	Manual	0.45	133	67
75	Sleeve Attach & Supporting	SNLS	0.80	75	38
76	Care Label Attach	SNLS	0.45	133	67
77	Side Seam Join	SNLS	0.80	75	38
78	Hood Middle Join	SNLS	0.80	75	38
79	Hood Placket Mark	Manual	0.45	133	67
80	Hood Placket Join	SNLS	0.80	75	38
81	Twill Tab Attach	DNLS	0.45	133	67
82	Hood Number Match	Manual	0.45	133	67
83	Hood Join	SNLS	0.45	133	67
84	Zipper Placket Lining Sewing Mark	Manual	0.45	133	67
85	Zipper Placket Lining Sewing	SNLS	0.45	133	67
86	Zipper Placket Top Stitch	SNLS	0.80	75	38
87	Zipper Placket Decoration Stitch	SNLS	0.45	133	67
88	Piping Attach at Zipper	SNLS	0.45	133	67
89	Piping Tuck	SNLS	0.45	133	67
90	Zipper Cap Attach	SNLS	0.45	133	67
91	Placket & Zipper Join	SNLS	0.45	133	67
92	Zipper Number Match & Mark	Manual	0.45	133	67
93	Zipper Attach	SNLS	0.50	120	60
94	Zipper Closing Mark	Manual	0.50	120	60
95	Zipper Closing	SNLS	0.80	75	38
96	Lining Number Match	Manual	0.45	133	67
97	Lining & Shell Join at Bottom	SNLS	0.80	75	38
98	Lining & Shell Join at Top Center	SNLS	0.80	75	38
99	Lining & Shell Join at Cuff	SNLS	0.80	75	38
100	Neck Sewing	SNLS	0.45	133	67
101	Neck Edge Cut	Manual	0.45	133	67
102	Supporting Tuck Hood	SNLS	0.45	133	67
103	Supporting Tuck Arm Hole & Shoulder	SNLS	0.80	75	38
104	Body Turn	Manual	0.80	75	38
105	Zipper Top Stitch	SNLS	0.80	75	38
106	Hood Rolling	DNLS	0.80	75	38
107	Final Trimming	Manual	0.80	75	38
	Total		68.30

Full form of Machine Name:

In the above table a short name of sewing machines is written. Followings are the abbreviation of those short machine codes. 

SNLS - Single needle lock stitch

DNLS - Double needle lock stitch

Manual - Helper

How to set the target per hour in the Sewing line of the Garment Factory?

Formula to set the 100% target:

Daily Target = (Worker x Working hour x 60/ SMV) x efficiency %

Basic Pitch Time (BPT) =Total SMV / Total Manpower

Operation Bulletin makes our work easy to set up a production line in the apparel industry. We can easily manage machine and operator requirements for any sewing line by this. But it is necessary to do an operation breakdown to prepare a machine layout and line balancing by industrial engineering (IE). Hopefully this post will help the IE to know the jacket all process name.

Visit here to know what is operation breakdown, operation breakdown of shirt, operation breakdown of skirt, operation breakdown of trouser, trim card. You can visit my post to learn more about bulletin or breakdown of garments in the garment industry. 

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