Operation Breakdown of Ladies Fake Down Vest Jacket

In my industrial engineering tutorial series, I am sharing an Operation Breakdown of Ladies Fake Down Vest Jacket. You can refer to this operation breakdown to learn about various operations involved, SMV and machine requirements in making Ladies Fake Down Vest Jacket. 

Ladies Fake Down Vest Jacket is not an easy style to produce in the sewing line. It has lots of complex processes. Here I describe the operation breakdown of the Ladies Fake Down Vest Jacket with SMV and Machine names. 

Operation Breakdown of Ladies Fake Down Vest Jacket is done by the following table. In this operation bulletin process list, estimated time, machine name, hourly production target quantity at 100% and 50% efficiency are shown. The estimated time (SMV) shown in the below table will vary according to the product method followed and machine and equipment used in actual production. So please be careful while you use the above estimated time against each operation.

Operation Breakdown of Ladies Fake Down Vest Jacket

SL.	Operation	Type of Machine	SMV	Target 100%	Target 65%
1	Crash Padding Insert	Jacket Filling	2.00	30	20
2	Hood Side Panel & Middle Panel Lining Sewing Shell	SNLS	1.00	60	39
3	Padding Setting Shell	Manual	0.60	100	65
4	Zig board Setting Shell	Manual	1.00	60	39
5	Side Panel & Middle Panel Deco. Stitch (Shell)	SNLS	0.90	67	43
6	Side Panel & Middle Panel Number Match	Manual	0.45	133	87
7	Hood Both Panel Attach Shell	SNLS	0.90	67	43
8	Hood Placket Padding Join	DLM	0.55	109	71
9	Hood Placket Inside & Outside Sewing	SNLS	0.60	100	65
10	Hood Placket Turn & 1/4 Top Stitch	SNLS	0.60	100	65
11	Hood Placket Closing & Finishing	SNLS	0.50	120	78
12	Hood Placket Deco. Stitch Placement Mark	Manual	0.60	100	65
13	Hood Placket Deco. Stitch	SNLS	1.00	60	39
14	Hood Placket Number Match	Manual	0.45	133	87
15	Hood Placket Attach With Shell	SNLS	0.60	100	65
16	Hood Inside Facing Attach With Shell & Finish Sewing	SNLS	0.60	100	65
17	Hood Draw Cod Facing Join	SNLS	0.60	100	65
18	Hood Lining Both Panel Join	SNLS	0.60	100	65
19	Shell & Lining Number Match	Manual	0.45	133	87
20	Shell & Lining Join	SNLS	0.60	100	65
21	Hood Supporting & Hood Mouth Tuck	SNLS	0.60	100	65
22	Hood Closing Sewing & Turn	SNLS	0.60	100	65
23	Hood Top Stitch	SNLS	1.15	52	34
24	Hood Rolling	SNLS	0.60	100	65
25	Draw cord Size Wise Cut & Tuck	SNLS	0.50	120	78
26	Draw cord Stopper Attach & Insert	Manual	0.70	86	56
27	Back Front Middle Inside Facing Attach at Lining	SNLS	0.60	100	65
28	Back Front Side Panel Inside Facing Attach At Lining	SNLS	0.60	100	65
29	Back Middle Shell & Lining Join With Inter Lining & Top Stitch Bottom Side	SNLS	0.60	100	65
30	Back Shell & Lining Side Sewing & Closing	SNLS	1.00	60	39
31	Back Middle Panel Padding Setting	Manual	0.60	100	65
32	Back Middle Panel Zig Board Setting	Manual	1.00	60	39
33	Back Middle Panel Deco. Stitch	SNLS	0.60	100	65
34	Back Logo Placement Mark & Attach	SNLS	0.60	100	65
35	Back Side Panel Finish Mark	Manual	0.45	133	87
36	Back Side Panel Shell & Lining Join With Inter Lining & Top Stitch Bottom Side	SNLS	0.60	100	65
37	Back Side Panel Inside & Out Side Sewing & Closing	SNLS	0.95	63	41
38	Back Side Panel Padding Setting	Manual	0.60	100	65
39	Back Side Panel Zig Board Setting	Manual	1.10	55	35
40	Back Side Panel Deco. Stitch	SNLS	0.60	100	65
41	Back Side Panel False Sewing	SNLS	0.65	92	60
42	Back Side Panel Scissoring	Manual	0.65	92	60
43	Back Side Panel Number Match	Manual	0.40	150	98
44	Back Side Panel Join	SNLS	1.00	60	39
45	Back Side Panel Overlock	3T O/L	0.55	109	71
46	Back Side Panel Binding	SNLS	0.65	92	60
47	Front Center Mark	Manual	0.40	150	98
48	Front Middle Shell & Lining Join With Inter Lining & Top Stitch Bottom Side	SNLS	0.60	100	65
49	Front Shell & Lining Side Sewing & Closing	SNLS	1.00	60	39
50	Front Middle Panel Padding Setting	Manual	0.60	100	65
51	Front Middle Panel Zig Board Setting	Manual	1.10	55	35
52	Front Middle Panel Deco. Stitch.	SNLS	0.60	100	65
53	Front Logo Placement Mark & Attach	SNLS	0.60	100	65
54	Front Side Panel Finish Mark	Manual	0.45	133	87
55	Front Side Panel Shell & Lining Join With Inter Lining & Top Stitch Bottom Side	SNLS	0.60	100	65
56	Front Side Panel Inside & Out Side Sewing & Closing	SNLS	1.00	60	39
57	Front Side Panel Padding Setting	Manual	0.60	100	65
58	Front Side Panel Zig Board Setting	Manual	1.00	60	39
59	Front Side Panel Deco. Stitch	SNLS	0.60	100	65
60	Front Side Panel False Sewing	SNLS	0.50	120	78
61	Front Side Panel Setting	Manual	0.55	109	71
62	Front Side Panel Number Match	Manual	0.35	171	111
63	Front Side Panel Join	SNLS	1.00	60	39
64	Front Side Panel Overlock	3T O/L	0.55	109	71
65	Front Side Panel Binding	SNLS	0.60	100	65
66	Front Center False Sewing	DNLS	0.60	100	65
67	Front Pocket Placement Mark	Manual	0.80	75	49
68	Front Pocket Bone Padding Attach	DLM	0.50	120	78
69	Snap Place Mark & Attach	SNAP	0.45	133	87
70	Bone Make, Mark & Number Match	SNLS	0.60	100	65
71	Facing Attach With Bone	SNLS	0.40	150	98
72	Inside Pocketing Mark	Manual	0.40	150	98
73	Inside Pocket False Tuck	SNLS	0.50	120	78
74	Bone Sewing	DNLS	0.90	67	43
75	Middle Cut & Conner Cut	Manual	0.80	75	49
76	Bone Top Stitch Lower	SNLS	1.00	60	39
77	Bone Facing Top Stitch Inside	SNLS	0.45	133	87
78	Lower Facing Attach With Pocketing	SNLS	0.50	120	78
79	Inner Pocket Piping & Pocket Label Attach	SNLS	0.50	120	78
80	Pocket Iron & Label Placement Mark	IRON	0.60	100	65
81	Inner Pocket Attach	SNLS	0.65	92	60
82	Lower Pocketing Attach & Turn	SNLS	1.30	46	30
83	Bone Stitching Upper	SNLS	0.60	100	65
84	Pocket Bag Top Stitch	SNLS	1.20	50	33
85	Pocket Bag Tuck	SNLS	0.60	100	65
86	Hanger Loop Make & Attach With Back Yoke	SNLS	0.55	109	71
87	Back Yoke Binding Main Label Placement Mark	SNLS	0.60	100	65
88	Main & Size Label Attach	SNLS	0.60	100	65
89	Back Front Number Match & Setting	Manual	0.60	100	65
90	Solder Join & Back Yoke Join	SNLS	0.60	100	65
91	Back Yoke Closing	SNLS	0.50	120	78
92	Side Seam Join	SNLS	1.00	60	39
93	Side Seam Overlock	3T O/L	0.60	100	65
94	Care Label Attach	SNLS	0.35	171	111
95	Side Seam Binding	SNLS	0.60	100	65
96	Back Front Binding Tuck	SNLS	0.60	100	65
97	Arm Hole Piping Attach	SNLS	0.60	100	65
98	Arm Hole Piping Ring Tuck & Closing	SNLS	1.00	60	39
99	Collar Inside Facing Sewing & Conner Cut	SNLS	0.50	120	78
100	Collar Inside Facing Stitching	SNLS	0.45	133	87
101	Collar Inside Facing Rolling & False Sewing	SNLS	0.50	120	78
102	Collar Placket Mouth Tuck & Top Stitch.	SNLS	0.50	120	78
103	Collar Placket Attach At Collar	SNLS	0.50	120	78
104	Collar Padding Attach	DLM	0.50	120	78
105	Collar Inside & Out Side Sewing & Top Stitch	SNLS	0.60	100	65
106	Collar Closing	SNLS	0.50	120	78
107	Collar No Match & Mark	Manual	0.40	150	98
108	Collar Attach	SNLS	0.50	120	78
109	Collar Binding	SNLS	0.50	120	78
110	Zipper Placket Padding Attach	DLM	0.50	120	78
111	Zipper Placket Mark	Manual	0.50	120	78
112	Zipper Placket Make & Turn	SNLS	0.55	109	71
113	Zipper Placket Top Stitch 1/4	SNLS	0.50	120	78
114	Zipper Placket Mouth Overlock	3T O/L	0.35	171	111
115	Zipper Placket Deco. Stitch Mark	Manual	0.60	100	65
116	Zipper Placket Deco. Stitch	SNLS	1.00	60	39
117	Zipper Placket Twill Tap Attach	DNLS	0.50	120	78
118	Twill Tab Mouth Close	SNLS	0.45	133	87
119	Twill Tap Middle Stitch	SNLS	0.40	150	98
120	Zipper Draw Cord Make	SNLS	0.55	109	71
121	Zipper Draw Cord Attach	SNLS	0.50	120	78
122	Zipper Mouth Tack	SNLS	0.35	171	111
123	Zipper & Placket Attach	SNLS	0.50	120	78
124	Zipper Number Match & Mark	Manual	0.45	133	87
125	Zipper Attach Left	SNLS	0.60	100	65
126	Zipper Closing Point Mark	Manual	0.45	133	87
127	Zipper Attach Right	SNLS	1.00	60	39
128	In Side Pocket Tack	SNLS	0.50	120	78
129	Zipper Edge Binding	SNLS	1.20	50	33
130	Zipper Binding Mouth Closing	SNLS	0.50	120	78
131	Zipper Top Stitch	SNLS	1.00	60	39
132	Final Trimming	Manual	0.60	100	65
	Total		85.80

Full form of Machine Name:

In the above table a short name of sewing machines is written. Followings are the abbreviation of those short machine codes. 

SNLS - Single needle lock stitch

DNLS - Double needle lock stitch

3th OL - There Thread Overlock stitch

DLM - Side Cutter Machine

B/T - Bartack

Manual - Helper

We can use “Ball Point needle or Sharp Point" Needle to stitch this item.

Uses of Needle:

Single / Double  Needle Lockstitch   --- DB 1

Single Needle Edge Side Cutter        --- DB 1

MNCS - Multi Needle Chain Stitch   --- UO 11

Three / Five Thread Overlock            --- DC 21

Three Thread Flatlock                        --- UY 128

Button Hole                                       --- DP 5

Bartack                                              --- DP 5

How to set the target per hour in the Sewing line of the Garment Factory?

Formula to set the 100% target:

Daily Target = (Worker x Working hour x 60/ SMV) x efficiency %

Basic Pitch Time (BPT) =Total SMV / Total Manpower

Operation Bulletin makes our work easy to set up a production line in the apparel industry. We can easily manage machine and operator requirements for any sewing line by this. But it is necessary to do an operation breakdown to prepare a machine layout and line balancing by industrial engineering (IE). 

You can visit my post to learn more. Visit here to know what is operation breakdown, operation breakdown of shirt, operation breakdown of skirt, operation breakdown of trim card, layout of shirt.You can visit my post to learn more about bulletin or breakdown of garments in the garment industry.

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