Operation Bulletin of Jumpsuit
Operation Bulletin of Jumpsuit
Operation Bulletin of Jumpsuit
SL |
Operation |
Type of Machine |
SMV |
Target 100% |
Target 75% |
1 |
Suspender Make |
DNLS |
0.35 |
171 |
129 |
2 |
Suspender Size Wise Cut |
Manual |
0.30 |
200 |
150 |
3 |
Back Rise Join (Top Part) |
5T O/L |
0.30 |
200 |
150 |
4 |
Back Rise Top Stitch. (Top Part) |
SNLS |
0.30 |
200 |
150 |
5 |
Back Front No Match Top Part |
Manual |
0.30 |
200 |
150 |
6 |
Side Seam Join |
5T O/L |
0.35 |
171 |
129 |
7 |
Suspender Number Match |
Manual |
0.30 |
200 |
150 |
8 |
Suspender Join Back & Front |
SNLS |
0.65 |
92 |
69 |
9 |
Label Box Rolling |
SNLS |
0.20 |
300 |
225 |
10 |
Label Attach |
SNLS |
0.20 |
300 |
225 |
11 |
Label Box Attach |
SNLS |
0.35 |
171 |
129 |
12 |
Facing Attach At Front Yoke |
SNLS |
0.35 |
171 |
129 |
13 |
Front Yoke Facing Top Stitch
(Inside) |
SNLS |
0.35 |
171 |
129 |
14 |
Front Yoke Facing Tuck |
SNLS |
0.35 |
171 |
129 |
15 |
Arm hole False Sewing |
3T O/L |
0.35 |
171 |
129 |
16 |
Piping Attach at Arm hole |
SNLS |
0.65 |
92 |
69 |
17 |
Piping Edge Cut |
Manual |
0.30 |
200 |
150 |
18 |
Arm hole Top Stitch |
SNLS |
0.65 |
92 |
69 |
19 |
Inseam Join |
5T O/L |
0.65 |
92 |
69 |
20 |
Front Rise Join |
3T O/L |
0.30 |
200 |
150 |
21 |
Back Rise Join (Bottom Part) |
5T O/L |
0.50 |
120 |
90 |
22 |
Back Rise Top Stitch (Bottom Part) |
SNLS |
0.35 |
171 |
129 |
23 |
Back Pocket Placement Mark |
Manual |
0.60 |
100 |
75 |
24 |
Back Pocket Mouth Tuck |
SNLS |
0.40 |
150 |
113 |
25 |
Back Pocket False Sewing |
SNLS |
0.25 |
240 |
180 |
26 |
Back Pocket Number Match |
Manual |
0.25 |
240 |
180 |
27 |
Back Pocket Iron |
IRON |
0.60 |
100 |
75 |
28 |
Back Pocket Turn |
Manual |
0.25 |
240 |
180 |
29 |
Back Pocket Rolling |
SNLS |
0.30 |
200 |
150 |
30 |
Back Pocket Attach |
SNLS |
0.60 |
100 |
75 |
31 |
Elastic Measurement and Cut |
Manual |
0.30 |
200 |
150 |
32 |
Waist Facing Attach |
SNLS |
0.30 |
200 |
150 |
33 |
Waist Facing Tuck With Elastic |
SNLS |
0.60 |
100 |
75 |
34 |
Elastic Top Stitch |
SNLS |
0.35 |
171 |
129 |
35 |
Side Seam Join Bottom Side |
5T O/L |
0.65 |
92 |
69 |
36 |
Top Center Placket Mark |
Manual |
0.25 |
240 |
180 |
37 |
Top Center Top Placket Make |
SNLS |
0.30 |
200 |
150 |
38 |
Top Center Top Placket Turn |
Manual |
0.25 |
240 |
180 |
39 |
Top Center Top Placket 1/4 Top
Stitch |
SNLS |
0.30 |
200 |
150 |
40 |
Top Center Top & Bottom Placket Overlock |
3T O/L |
0.30 |
200 |
150 |
41 |
Top & Bottom Number Match |
Manual |
0.30 |
200 |
150 |
42 |
Top Bottom Join at Waist |
5T O/L |
0.85 |
71 |
53 |
43 |
Waist Top Stitch |
SNLS |
0.65 |
92 |
69 |
44 |
Front Rise Overlock at top |
3T O/L |
0.30 |
200 |
150 |
45 |
Placket Number Match |
Manual |
0.30 |
200 |
150 |
46 |
Top Placket Attach |
SNLS |
0.60 |
100 |
75 |
47 |
Bottom Placket Attach |
SNLS |
0.30 |
200 |
150 |
48 |
Placket Top Stitch Inside |
SNLS |
0.30 |
200 |
150 |
49 |
Front Rise Sewing |
SNLS |
0.30 |
200 |
150 |
50 |
Placket Box Mark & Tuck |
SNLS |
0.30 |
200 |
150 |
51 |
Front Rise Top Stitch |
SNLS |
0.30 |
200 |
150 |
52 |
Front Top Facing Tuck |
SNLS |
0.15 |
400 |
300 |
53 |
Front Top Part Facing Rolling |
SNLS |
0.35 |
171 |
129 |
54 |
Bottom Rolling |
SNLS |
0.60 |
100 |
75 |
55 |
Output Trimming |
Manual |
0.60 |
100 |
75 |
56 |
Top Center Hole Mark |
Manual |
0.30 |
200 |
150 |
57 |
Top Center Hole |
BH |
0.60 |
100 |
75 |
|
Total |
|
22.35 |
|
|
Full form of Machine Name:
In the above table a short name of sewing machines is written. Followings are the abbreviation of those short machine codes.
SNLS - Single needle lock stitch
DNLS - Single needle lock stitch
5TH - Five Thread Overlock
3TH - Three Thread Overlock
BT - Bartack
3T F/L - 3 Thread Flack lock
BH - Button Hole
Manual - Helper
How to set the target per hour in the Sewing line of the Garment Factory?
It will be best to set the line layout target based on line efficiency, line cost and delivery date of the style.
Formula to set the 100% target:
Daily Target = (Worker x Working hour x 60/ SMV) x efficiency %
Basic Pitch Time (BPT) =Total SMV / Total Manpower
We can use “Ball Point needle or Sharp Point" Needle to stitch this item.
Single / Double Needle Lockstitch --- DB 1
Single Needle Edge Side Cutter --- DB 1
MNCS - Multi Needle Chain Stitch --- UO 11
Three / Five Thread Overlock --- DC 21
Three Thread Flatlock --- UY 128
Button Hole --- DP 5
Bartack --- DP 5
Fabric Types and Needle Size Chart:
Operation Bulletin makes our work easy to set up a production line in the apparel industry. We can easily manage machine and operator requirements for any sewing line by this. But it is necessary to do an operation breakdown to prepare a machine layout and line balancing to increase the productivity by industrial engineering (IE).
Visit here to know what is operation breakdown. You can visit my website to learn more about the bulletin or breakdown of garments.
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